Lathe Automation with DuoGrip


Automate your CNC lathe with a standard automation system that requires no robot expertise.

Introducing VersaBuilt’s Lathe Automation System—a standard product solution for automating turning operations without the need for custom engineering. Designed for robust and reliable automation, the system gives you peace of mind without requiring prior robot or automation experience.

Our system simplifies operation with an intuitive, web-based interface that makes it easy to create and store part information. With no robot programming required, you simply load your raw material, select your saved part configuration, and start machining.

Key Advantages

Perfect for High-Mix Production

Configuring new parts for automation has never been easier or faster. Users can configure a new part in just a few minutes using a simple web-based form.

Define the part parameters—such as length, width, height, process type, and CNC program number—select the saved part configuration, and press Run.

 

System Specifications and Capabilities

Supported Robot Models

  • Universal Robots: UR10e, UR20, and UR30
  • FANUC CRX: CRX-10iA/L, CRX-20iA/L, and CRX-30iA

Application Flexibility

  • Single-spindle and dual-spindle processing
  • One-operation processing
  • Two-operation processing with a Regrip Station
  • Unload-only processes for bar-feeder lathes

What’s Included in the Standard System?

Every standard Lathe Automation System comes equipped with the hardware and software needed for complete CNC machine tending:

  • VersaCart: Available in 1300 or 1700 models and equipped with a durable stainless-steel Visual Infeed.
  • DuoGrip Gripper: Choose between the DuoGrip 400 and DuoGrip 2000 models, equipped with puck fingers for parts up to 4 inches in diameter.
  • VersaBlast Wrist Blow-Off: An integrated, high-flow air amplifier that clears chips and coolant directly from the chuck and workholding.
  • Accu-Z Push Tool: A spring-loaded CNC tool used to seat the part accurately against the Z-datum.
  • VersaBuilt System Controller—VSC: The brain of the system, managing CNC macro-driver communication, pneumatic valving, and the easy-to-use operator interface.
  • Complete Software Suite: Includes unlimited part-program storage, troubleshooting tools, and built-in online connectivity for remote support and software updates.

Quality In-Depth Training And Support

All VersaBuilt Automation Systems includes in-depth training courses tailored to the operator, machinist, and installer. The classes will take place over a video conference call and will typically last one to two hours each. This training will get your team and new system ready to automate as soon as possible:

Customer Empowerment

The Lathe Automation System can be installed and running parts in just one to two days. It is a ready-to-go product designed by machinists, for machinists, to get your automation producing faster than a traditional custom-engineered solution.  40% of customer self-install.  100% of customers are empowered to add new parts to the system on their own.

DuoGrip: Maximize Productivity and Process Virtually Any Part

VersaBuilt’s DuoGrip is a double-headed, opposing, center-actuating pneumatic gripper engineered specifically to increase processing efficiency.

It allows the robot to unload a completed part and load the next piece of raw material in one fluid motion inside the lathe.

One side of the gripper is dedicated to raw material, while the other is dedicated to finished parts. Each side can be precisely adapted to hold its part securely, supporting reliable processing for virtually any shape.

Optional Accessories and Upgrades

Tailor the system to your manufacturing requirements with these optional additions:

  • Large Puck Fingers: Expand gripping capacity for round and rectangular parts up to 8.25 inches in diameter.
  • Shaft Gripper Fingers and Shaft Infeed: Designed for processing longer shaft parts.
  • VersaCart Regrip Station: Allows the robot to flip puck-style parts for second-side, two-operation processing on single-spindle lathes.
  • VersaDoor CNC AutoDoor: A simple and reliable pneumatic door opener for unattended and lights-out automated operation.
  • Oversized Visual Infeeds and Custom Locators: Additional material-handling options for specialized part sizes, shapes, and production requirements.